Build log date: Sunday, December 14, 2003
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Drilling the F-782C floor cover to the stiffeners - per plans. Btw: I love this eBay drill!
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Match drill the firewall recess so I can install nutplates to F-782C. I was sloppy and let the rightmost drill hole 'wander' but I think my boo-boo will be covered by the screw head.
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Using a 2 1/8" hole saw to drill the heat vent opeing. The plans call for 2", but I don't have a hole saw of that size - but it will fit the heater box just fine.
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Temporarily bolting the heat box in place. Before final assembly I'll add some high temp RTV, but this will need to wait for the recess riveting.
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Dimpling the bottom skin for the auto pilot servo bracket.
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This is my 'art' photo - from the bottom of the skin after riveting the four auto pilot bracket rivets. Beck was bucking from the other side.
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Done riveting the autopiliot bracket.
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The last two rivets on this longeron had to wait a couple of weeks ago - cause I didn't have the correct sized rivets. The correct rivets arrived from Van's - so I could finish up the riveting today.
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The battery box is totally finished now - i.e. I just installed the nutplates.
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The nutplates for F-782C are now installed in the firewall recess.
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I've countersunk all the holes in the VA-161 gascolator reinforcement.
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Drilled the remaining nutplate holes in F-782C - now this goes to priming.
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Bent the heat baffle openings.
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Drilled the right forward seat cover to #19 and installed a nutplate for the forward tunnel cover to attach.
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I did a pretty crummy job riveting these nutplates into the firewall recess, but stainless is such a pain in the ass - I'm not going to replace them.
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